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Cement Industry

Calciner

Calcining is the first step in clinker production process. Refractories used in calciner must have low porosity and good thermal stability and should withstand the chemical attacks coming from the hot gases of the process.

Nose Ring

Required properties for refractories used in nose ring:

  • Excellent resistance to high thermal shock
  • High resistance to mechanical Stresses
  • Excellent Resistance to Chemical Attack

We offers proper castables with the best performance and very fast installation time.

Riser duct

Common problems in Riser duct

  • Build-ups
  • Alkali infiltration
  • Chemical attack to the steel anchors

The suggested lining for riser duct is bricklaying in the round sections and casting in the square sections.

Preheater Cyclones and connecting ducts

Using preheaters in modern cement production for increasing efficiency made it an essential step. Due to unique design of each cyclones, Solar analyses all cyclone systems in order to identify the critical refractory zone and for better solution evaluates factors affecting the performance of refractory materials such as build-up, alkali and chlorine infiltration

Burner Lance

Solar offers a complete range of monolithic and castables for burner lance depending on kiln and grid cooler design, raw materials used and fuel types. For better Solution Solar considers strong thermal load, abrasion, infiltration and chemical attack.

Smoke Chamber

some problems such as build-ups and thermal shock as a result of frequent use of high pressure water pump made the smoke chamber a critical area. Solar offers special refractories containing castables and Gunning mixes with different content of SiC and ZrO2 for any operating condition.

Nose Ring

Required properties for refractories used in nose ring:

  • Excellent resistance to high thermal shock
  • High resistance to mechanical Stresses
  • Excellent Resistance to Chemical Attack

We offers proper castables with the best performance and very fast installation time.

Riser duct

Common problems in Riser duct

  • Build-ups
  • Alkali infiltration
  • Chemical attack to the steel anchors

The suggested lining for riser duct is bricklaying in the round sections and casting in the square sections.

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Tertiary air duct

For areas with most stressed condition castables with high abrasion resistance is suggested.

In areas with soft condition fireclay bricks can work well.

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Grate Cooler

High thermal shock and high abrasion are the severe conditions experienced in grate coolers.

Our solution is using high quality raw materials and special binders in monolithics to resist severe condition of Grate Cooler.

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Kiln Hood

Properties of refractories suggested by solar for kiln hood

  • Low Thermal Conductivity
  • Good Abrasion Resistance
  • Good Chemical rasistance